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540 LEDs On A Geodesic Sphere

อาทิตย์, 06/12/2016 - 18:00

[burgerga] loves attending Music Festivals. He’s also a MechE who loves his LED’s. He figured he needed to put it all together and do something insane, so he build a huge, 15″ geodesic sphere containing 540 WS2812B addressable LED’s. He calls it the SOL CRUSHER. It sips 150W when all LED’s are at full intensity, making it very, very, bright.

As with most WS2812B based projects, this one too is fairly straightforward, electrically. It’s controlled by four Teensy 3.2 boards mounted on Octo WS2811 adapter boards. Four 10,000 mAh 22.2V LiPo batteries provide power, which is routed through a 5V, 30Amp heatsinked DC-DC converter. To protect his LiPo batteries from over discharge, he built four voltage monitoring modules. Each had a TC54 voltage detector and an N-channel MOSFET which switches off the LiPo before its voltage dips below 3V. He bundled in a fuse and an indicator, and put each one in a neat 3D printed enclosure.

The mechanical design is pretty polished. Each of the 180 basic modules is a triangular PCB with three WS2812B’s, filter capacitors, and heavy copper pours for power connections. The PCB’s are assembled in panels of six and five units each, which are then put together in two hemispheres to form the whole sphere. His first round of six prototypes set him back as he made a mistake in the LED footprint. But it still let him check out the assembly and power connections. For mechanical support, he designed an internal skeleton that could be 3D printed. There’s a mounting frame for each of the PCB panels and a two piece central sphere. Fibreglass rods connect the central sphere to each of the PCB panels. This lets the whole assembly be split in to two halves easily.

It took him over six months and lots of cash to complete the project. But the assembly is all done now and electrically tested. Next up, he’s working on software to add animations. He’s received suggestions to add sensors such as microphones and accelerometers via comments on Reddit. If you’d like to help him by contributing animation suggestions, he’s setup a Readme document on Dropbox, and a Submission form. Checkout the SolCrusher website for more information.

Thanks [Vinny Cordeiro], for letting us know about this build.

Filed under: led hacks

Using WS2811 Chip to Drive Incandescent Lamps

อาทิตย์, 06/12/2016 - 15:00

What makes the WS2812-style individually addressable pixel LEDs so inviting? Their rich colors? Nope, you can get RGB LEDs anywhere. Their form factor? Nope. Even surface-mount RGBs are plentiful and cheap. The answer: it’s the integrated controller. It’s just so handy to speak an SPI-like protocol to your LEDs — it separates the power supply from the data, and you can chain them to your heart’s desire. Combine this controller and the LEDs together in a single package and you’ve got a runaway product success.

But before the WS2812, there was the WS2811 — a standalone RGB controller IC. With the WS2812s on the market, nobody wants the lowly WS2811’s anymore. Nobody except [Michael Krumpus], that is. You see, he likes the old-school glow of incandescent, but likes the way the WS2812 strings are easy to drive and extend. So he bought a bag of WS2811s and put the two together.

The controller IC can’t handle the current that an incandescent bulb requires, so he added a MOSFET to do the heavy lifting. After linking a few of these units together, he discovered (as one does with the LED-based WS2812s eventually) that the switching transients can pull down the power lines, so there is a beefy capacitor accompanying each bulb.

He wanted each bulb to be independently addressable, so he only used the blue line of the RGB controller, which leaves two outputs empty. I’m sure you can figure out something to do with them.

Needless to say, we’ve seen a lot of WS2812 hacks here. It’s hard to pick a favorite. [Mike] of “mike’s electric stuff” fame built what may be the largest installation we’ve seen, and this hack that effectively projection-maps onto a randomly placed string of WS2812s is pretty cool. But honestly, no project that blinks or glows can go far wrong, right?

Filed under: led hacks

Hackaday Prize Entry: Controling E-ZPass

อาทิตย์, 06/12/2016 - 12:00

You can drive from Boston to Chicago without picking up a single ticket from a toll booth, or handing money to a single toll booth worker. You can do this because of E-ZPass, a small plastic brick mounted in most cars in the Northeast United States. The E-ZPass contains an RFID transponder linked to your checking account. Yes, it’s convenient, and yes, it is a way for the government to track your movements remotely without your knowledge.

For his Hackaday Prize entry, [Jordan] is peering into that suspicious white box on his dashboard and adding notifications to his E-ZPass. He’s upgraded his E-ZPass with a little bit of circuitry to his to notify him when it is being scanned, whether it’s at a turnpike plaza or just driving three blocks through midtown Manhattan.

A notification system for the E-ZPass brick has been around for a few years now thanks to a talk by [Pukingmonkey] at DEF CON. Because of this simple circuit, we know the NYPD is collecting E-ZPass data of people driving around Manhattan. Why? Something something sovereign citizen or thereabouts.

[Jordan] is taking the E-ZPass notification system a bit farther than previous builds and adding a logging functionality with a small GPS module. Of course [Jordan]’s build will still have blinkey LEDs for notifying him when the E-ZPass is read, but by logging this data to an SD card, he’ll be able to play a road trip back on his computer and do a proper expense report. Security research while collecting expense data; it doesn’t get better than that.

The HackadayPrize2016 is Sponsored by:

Filed under: The Hackaday Prize

From Rusty Cargo Van to Mobile Studio

อาทิตย์, 06/12/2016 - 09:00

Looking for a more unique living experience, [Zach Both] converted a 2003 Chevy Express Van he picked up from Craigslist into a gorgeous mobile home.

The van had 200,000 miles when he bought it. The body and frame were a bit rusty, but he saw the potential. First step was gutting the entire van, and getting rid of any surface rust with an angle grinder. It was a long and tedious process, but once it was done he had a blank slate to work with.

After painting the interior, [Zach] proceeded to insulate using a combination of Reflectix insulation for the main window panels, spray foam for any drafty gaps, and some regular fiberglass insulation for the walls. Then he went all out with the wood paneling — thankfully not in classic shag wagon form. The wood even camouflages the minimalist style kitchen station, complete with spice rack and gas burner for cooking.

The attention to detail [Zach] put into this build is absolutely amazing. One of our favorite features are the chalkboard windows for jotting down ideas. Did we mention he also has a full solar energy system installed on the roof? All he’s missing is a mobile workshop.

For more info about this awesome project, you can check out the manual he wrote on it called The complete guide to complete freedom.

He’s been living comfortably in it for the past year — and the best part? It only cost him $12,000 to make.

[Via r/DIY]

Filed under: car hacks, home hacks

Open Source Cloud Chamber

อาทิตย์, 06/12/2016 - 06:00

If you are a certain age, there were certain science toys you either had, or more likely wanted. A chemistry set, a microscope, a transparent human body, and (one of several nuclear toys) a cloud chamber. Technically, a Wilson cloud chamber (named after inventor Charles Wilson) isn’t a toy. For decades it was a serious scientific tool responsible for the discovery of the positron and the muon.

The principle is simple. You fill a sealed chamber with a supersaturated water or alcohol vapor. Ionizing radiation will cause trails in the vapor. With a magnetic field, the trails will curve depending on their charge.

If you didn’t have a cloud chamber, you can build your own thanks to the open source plans from [M. Bindhammer]. The chamber uses alcohol, a high voltage supply, and a line laser. It isn’t quite the dry ice chamber you might have seen in the Sears Christmas catalog. A petri dish provides a clear observation port.

We’ve covered cloud chamber builds before, ranging from the simple to ones that use thermoelectric coolers.

Filed under: classic hacks

Barb Makes Mechanical Pokey Finger With Filament Rivets

อาทิตย์, 06/12/2016 - 03:01

We were trolling around Hackaday.io, and we stumbled on [Barb]’s video series called (naturally enough) “Barb Makes Things“. The plot of her videos is simple — Barb points a time-lapse camera at her desk and makes stuff. Neat stuff.

Two particularly neat projects caught our attention: a mechanical pointy-finger thing and the useful 3D-printing-filament rivets that she used to make it. (Both of which are embedded below.) The finger is neat because the scissor-like extension mechanism is straight out of Wile E. Coyote’s lab.

But the real winners are the rivets that hold it together. [Barb] takes a strand of filament, and using something hot like the side of a hot-glue gun, melts and squashes the end into a mushroom rivet-head. Run the filament through your pieces, mushroom the other end, and you’re set. It’s so obvious after seeing the video that we just had to share. (Indeed, a lot of cheap plastic toys are assembled using this technique.) It’s quick, removable, and seems to make a very low-friction pivot, which is something that printed pins-into-holes tends not to. Great idea!

We’re just going to say “go check out her YouTube channel” and we figure that’ll take care of most everything else. There’s an excellent bamboo-skewer marble drop, and an automatic six-guitar musical machine, and… You’re still here? Go check out her channel.

Filed under: 3d Printer hacks, misc hacks

Hacklet 111 – Advanced Microscopy Projects

อาทิตย์, 06/12/2016 - 00:01

Last week on the Hacklet we covered optical microscopy projects. Those are the familiar scopes that many of us have at work or even at home on our benches. These are scopes that you typically can use with your eye, or an unmodified camera. This week we’re taking a look at more extreme ways of making small things look big. Electron streams and the forces of a single atom can be used to create incredibly magnified images. So let’s jump right in and check out the best advanced microscopy projects on Hackaday.io!

We start with [andreas.betz] and BluBEAM – a scanning laser microscope. [Andreas] aims to create a scanning confocal microscope. The diffraction limit is the law of the land for standard optical microscopes. While you can’t break the law, you can find ways around it. Confocal microscopy is one technique used quite a bit in medicine and industry. Confocal scopes are generally very expensive, well outside the budget of the average hacker. [Andreas] hopes to break that barrier by creating a scanning confocal microscope using parts from a Playstation 3 BluRay optical drive. Optical drives use voice coils to maintain focus. [Andreas] had to create a custom PCB with a voice coil driver to operate the PS3 optics assembly. He also needed to drive the laser. BluBeam is still very much a work in progress, so keep an eye on it!

Next up is [MatthiasR.] with DIY Scanning tunneling microscope. Open atmosphere scanning tunneling microscopes are popular on Hackaday.io. I covered [Dan Berard’s] creation in Hacklet 103. Inspired by Dan, [Matthias] is building his own STM.

Environmental vibration is a huge problem with high magnification microscopes. [Matthias] is combating this by building a vibration isolation platform using extruded aluminum. He’s currently working on the STM preamplifier, which amplifies and converts the nano amp STM values to voltages which can be read by a digital to analog converter. [Matthias] is using the venerable Analog ADA4530 for this task. With an input bias of 20 femtoamps (!) it should be up to the task.

Next we have [Jerry Biehler] with Hitachi S-450 Scanning Electron Microscope. Scanning electron microscopes have to be the top of the microscopy food chain. Jerry got his hands on a 1980’s vintage Hitachi SEM which was no longer working. The problem turned out to be a dodgy repair made years earlier with electrical tape. Fast forward a couple of years of use, and [Jerry] has done quite a lot to his old machine. He’s learned how to make his own filaments from tungsten wire. The slow oil diffusion vacuum pump has been replaced with a turbomolecular pump. The SEM now resides in [Jerry’s] living room, which keeps it at a relatively constant temperature.

Finally, we have [beniroquai] with Holoscope – Superresolution Holographic Microscope. Holoscope is a device which increases the resolution of a standard camera by using the physical properties of light to its advantage. Precise tiny shifts of the object being magnified cause minute changes in a reflected image, which is captured by a Raspberry Pi camera. The Pi can then reconstruct a higher resolution image using the phase data. [Beniroquai] has put a lot of time into this project, even sacrificing an expensive Sony connected camera to the ESD gods. I’m following along with this one. I can’t wait to see [beniroquai’s] first few images.

If you want to see more advanced microscopy projects, check out our new advanced microscope projects list! If I missed your project, don’t be shy, just drop me a message on Hackaday.io. That’s it for this week’s Hacklet. As always, see you next week. Same hack time, same hack channel, bringing you the best of Hackaday.io!

Filed under: Hackaday Columns, tool hacks

Plastic cutter made of 3.5” floppy disk

เสาร์, 06/11/2016 - 22:31

This is so cool; an unexpected use for an antiquated digital storage medium. [DeepSOIC] built a cutter that shaves off plastics but cannot cut through metal. It’s made out of the media part of a 3.5” floppy disk. For the new kids, here’s what a Floppy Disk is.

The disk is attached to any high speed DC motor connected to a plain ol’ power supply – variable if you want to adjust speed. As you can see from the video after the break, it cuts through plastic quite well, but is unable to damage any metal that it encounters. This property makes it extremely handy for many applications. Want to strip through an old 3.5mm phono jack without damaging the wires? Want to wind a coil over a plastic former and then strip away the plastic? Want to trim some 3D printed parts? All game for this handy tool. According to [DeepSOIC], if you don’t have floppy disks, you can use other kinds of plastic films too – such as overhead transparencies or plastic printer films. If you are in a pinch, he claims even paper works, although it doesn’t last too long. Don’t throw away all of those business cards yet.

This isn’t the only trick up his sleeve. He’s documenting a whole series on his project page at Hacks and Tricks. And if you like these, then also checkout [RoGeorge]’s bag of tricks over at The Devil is in the Details.

Filed under: tool hacks

Designing A Single Instruction Computer

เสาร์, 06/11/2016 - 21:01

Today’s computers are unimaginably complex, and so complicated it’s nearly impossible for anyone to comprehend everything a CPU can do in excruciating detail. It wasn’t always like this – the early CPUs of the 70s and 80s were relatively simple and can easily be recreated at the individual gate level. CPUs can be even simpler, as [Jack Eisenmann] demonstrates with a single instruction computer, the DUO Compact 2, made entirely out of 74-series logic chips and a bunch of memory.

[Jack] has a long history of building strange computers out of individual chips, including a TTL logic CPU and a significantly more complicated single instruction computer. The latest, though, is as simple as it gets. It’s just twenty chips, capable of calculating prime numbers, sorting strings, and everything else a computer is able to do.

With every one-instruction computer, there is the obvious question of what instruction this computer uses. For the DUO Compact 2 it’s a single instruction that accepts three arguments, A, B, and C. The instruction copies a byte from A to B, then jumps to the instruction at C. Is it even possible for a computer to add two numbers with this instruction? Yes, if you have massive look up tables stored in 2 Megabytes of Flash and 512 kB of RAM.

In the video below, [Jack] goes over how his tiny computer works and demonstrates prime number generation (it’s slow), string sorting (also slow), and displaying ’99 bottles of beer on the wall’ on the computer’s LCD. All the files to replicate this computer are available on [Jack]’s webpage, along with an emulator in case you don’t want to break out a breadboard for this one.

Filed under: computer hacks

The Almost Useful Machine

เสาร์, 06/11/2016 - 18:01

[Alex] is no stranger to making machines of negligible utility. A few years ago he made the Almost Useless Machine, a solar-powered system that cuts through a 20mm dowel rod while you wait (and wait, and wait). Enamored by the internet’s bevy of powered hacksaws, he sought to build a sturdier version that’s a little more useful. Approximately five months of free time later, he had the Almost Useful Machine.

It runs on a wiper motor and a recycled power supply from a notebook computer. [Alex] rolled his own board for controlling the motor with an ATtiny25. The circuit turns potentiometer movement into PWM, which controls the motor through a MOSFET. After the cut is finished, an endstop microswitch  immediately cuts the motor.

Every bit of the chassis is aluminum that [Alex] machined by hand. Don’t have that kind of setup? How about a powered hacksaw with a 3D-printed linkage? Make the jump to see it in action, and stick around for the two-part time-lapse build video.

Making Of, Part 1

Making of, Part 2

Filed under: ATtiny Hacks, classic hacks, cnc hacks

The Raspberry Pi Infinity+ Is A Fully Functional Huge Raspberry Pi

เสาร์, 06/11/2016 - 15:01

It wasn’t an easy weekend for the rest of the world’s hackers and makers, that of the Bay Area Maker Faire. Open your social media accounts, and most of your acquaintances seemed to be there and having a great time, while the rest were doing the same at the Dayton Hamvention. Dreary televised sports just didn’t make up for it.

MCM Electronics had the Maker Faire booth next to that of the Raspberry Pi Foundation, and since they needed both a project to show off and a statement item to draw in the crowds, they came up with the idea of a 10x scale reproduction of a Raspberry Pi above the booth. And since it was Maker Faire this was no mere model; instead it was a fully functional Raspberry Pi with working LEDs and GPIO pins.

The project started with a nearly faithful (We see no Wi-Fi antenna!) reproduction of a Raspberry Pi 3 in Adobe Illustrator. The circuit board was a piece of MDF with a layer of foam board on top of it with paths milled out for wiring and the real Pi which would power the model, hidden under the fake processor. The LEDs were wired into place, then the Illustrator graphics were printed into vinyl which was wrapped onto the board, leaving a very two-dimensional Pi.

The integrated circuits and connectors except for the GPIO pins were made using clever joinery with more foam board, then wrapped in more printed vinyl and attached to the PCB. A Pi camera was concealed above the Broadcom logo on the processor model, to take timelapse pictures of the event. This left one more component to complete, the GPIO pins which had to be functional and connected to the pins on the real Pi concealed in the model. These were made from aluminium rods, which were connected to a bundle of wires with some soldering trickery, before being wired to the Pi via the screw terminals on a Pi EZ-Connect HAT from Alchemy Power.

Is the challenge now on for a range of compatible super-HATs to mate with this new GPIO connector standard?

We previously covered the 2012 Maker Faire exhibit that inspired this huge Pi. The Arduino Grande was as you might well guess, a huge (6x scale) fully functional Arduino. In fact, the world seems rather short of working huge-scale models of single board computers, though we have featured one or two working small-scale computer models.

Thanks [Michael K Castor] for sharing his post with us.

Filed under: computer hacks

Hackaday Prize Entry: Automatic Digital Microscope

เสาร์, 06/11/2016 - 12:00

Ziehl-Neelsen Sputum Smear Microscopy (ZN) is one of most common methods for diagnosing Tuberculosis. On the equipment side, it requires not much more than an optical microscope, although it still needs a trained professional to look through the glass, identify and count the number of bacteria in a sample. To provide reliable and effective Tuberculosis diagnostic to regions, where both equipment and trained personnel is in short supply, [Rodrigo Loza] and [khalilnallar] are developing an automated digital microscope based on computer vision and machine learning, their entry for the Hackaday Prize.

They started out gathering images of Tuberculosis bacteria from the internet and experimented with color threshold algorithms to detect dyed bacteria, as well as algorithms for counting individual and clusters of bacteria. This process alone can, according to the team, take a trained professional 30 minutes or more. A graphical interface highlights identified bacteria and reads the bacteria count.

[Rodrigo Loza] and [khalilnallar] are testing their device at the Dr. Roberto Galindo Teran hospital in Cobija, Bolivia. However, getting access to a lab environment is one thing, and being given access to a steady supply of fresh M. Tuberculosis samples is another. Unable to obtain samples, which they need to test their algorithms on live subjects, they turned to another front of their project: The hardware. In several iterations, they developed a low-cost, 3D-printable kit, which transforms a laboratory-grade optical microscope into an embedded CNC-controlled microscopy platform. Their kit comprises three stepper-motor-based axis for the X, Y and Z direction, as well as a webcam mount. An Intel Edison and a custom, Arduino compatible shield control the system to achieve features such as homing procedures, autofocus and bacteria detection.

The team is currently in the process of refining their bacteria detection pipeline, exploring the feasibility of semi-automated detection methods, machine learning and neural networks for classification of bacteria within the hardware constraints. The video below shows their latest update on the Z-axis of their microscope.

The HackadayPrize2016 is Sponsored by:

Filed under: Medical hacks, The Hackaday Prize

GNU Radio for Space (and Aircraft)

เสาร์, 06/11/2016 - 09:00

GOMX-3 is a CubeSat with several payloads. One of them is a software defined radio configured to read ADS-B signals sent by commercial aircraft. The idea is that a satellite can monitor aircraft over oceans and other places where there no RADAR coverage. ADB-S transmits the aircraft’s ID, its position, altitude, and intent.

The problem is that ADS-B has a short-range (about 80 nautical miles). GOMX-1 proved that the signals can be captured from orbit. GOMX-3 has more capability. The satellite has a helical antenna and an FPGA.

The people behind the satellite, GomSpace, has a complete parser for the ADS-B data beacons and [destevez] has it rolled into a GNU Radio module. There’s a good representation of captured data on a map in [destevez’s] blog post. If you want something less interactive, you can see a static map of all collected data. If you want to try your hand at picking up GOMX-3, you can hear it transmitting in the video below.

We’ve talked a lot about CubeSats in the past and ADS-B monitoring (the link is broken, but the video still works). If you want a GNU Radio primer, we’ve done that, too.

Filed under: radio hacks

New CNC Machine? DIY Machinable Wax!

เสาร์, 06/11/2016 - 06:00

The folks at Leeds Hackspace have built themselves a shiny new C-beam based CNC mill. As you might expect everyone wants to try the machine out, but there’s a problem. A CNC machine presents a steep learning curve, and a lot of raw materials (not to mention cutting bits) can be used in a very short time. Their solution is simple: mix themselves some machinable wax from LDPE pellets and paraffin wax, then easily recycle their swarf and failed objects back into fresh machinable wax stock.

Making the wax recipe is not for the faint-hearted, and involves melting the LDPE pellets and wax to 130 degrees Celcius in a cheap deep-fat fryer. They bought the cheapest fryer they could find at the British catalogue retailer Argos, you really wouldn’t want to risk an appliance you cared about in this exercise.

Colouring came from an orange wax crayon, though they note recycling of mixed colours will inevitably result in a muddy brown. The finished mixture was poured into Tupperware lunchboxes to set, and the resulting blocks were trimmed to square on a bandsaw. The Tupperware proved not to have a flat bottom, so later batches were cast in a loaf tin which proved much more suitable.

We’ve mentioned the machinable wax recipe before here at Hackaday, but it’s worth returning to the topic here with a description of it being used in the wild. Having watched other environments get through learning materials at an alarming rate with very little to show for their effort, we can see it makes a lot of sense as a training material.

Filed under: cnc hacks, Hackerspaces

Fixing a broken CCFL Backlight

เสาร์, 06/11/2016 - 03:00

When you work at Tektronix and they make a difficult to refuse offer for their ‘scopes, you obviously grab it. Even if the only one you can afford is the not-so-awesome TDS1012. [Jason Milldrum] got his unit before cheaper, and better ‘scopes appeared on the market. It served him well for quite a long time. But keeping it switched on all the time took a toll, and eventually the CCFL backlight failed. Here’s how he replaced the CCFL back light with a strip of LED’s and revived the instrument.

Searching for an original replacement CCFL backlight didn’t turn up anything – it had been obsoleted long back. Even his back-channel contacts in Tektronix couldn’t help him nor could he find anything on eBay. That’s when he came across a video by [Shahriar] who hosts the popular The Signal Path blog. It showed how the CCFL can be replaced by a thin strip of SMD LEDs powered by a DC-DC converter. [Jason] ordered out the parts needed, and having worked at Tektronix, knew exactly how to tear down the ‘scope. Maybe he was a bit rusty, as he ended up breaking some (non-critical) plastic tabs while removing the old CCFL. Nothing which could not be fixed with some silicone sealant.

The original DC-DC converter supplied along with his LED strip needed a 12V input, which was not available on the TDS1012. Instead of trying to hack that converter to work off 6V, he opted to order out another suitable converter instead. [Jason]’s blog details all the steps needed, peppered with lots of pictures, on how to make the swap. The one important caveat to be aware of is the effect of the LED DC-DC converter on the oscilloscope. Noise from the converter is likely to cause some performance issues, but that could be fixed by using a more expensive module with RF and EMI filtering.

This is not an original hack for sure. Here’s a “Laptop backlight converted from CCFL to LED” from a few years back, and this one for “LCD: Replacing CCFL with LEDs” from even further back in time. Hopefully if you have an instrument with a similar issue, these ought to guide you on how to fix things.

Filed under: repair hacks

Ask Hackaday: Where are the Flying Cars?

เสาร์, 06/11/2016 - 01:31

I could have sworn that we have asked this one before, but perhaps I’m thinking of our discussion of nuclear aircraft. In my mind the two share a similar fate: it just isn’t going to happen. But, that doesn’t mean flying cars can’t happen. Let me make my case, and then we want to know what you think.

[Steve] sent in a link to a Bloomberg article on Larry Page’s suspected investment in personal flying cars. It’s exciting to hear about test flights from a startup called Zee.Aero with 150 people on staff and a seemingly unlimited budget to develop such a fantastic toy. Surely Bruce Wayne Mr. Page is onto something and tiny 2-person vehicles will be whizzing up and down the airspace above your street at any moment now? Realistically though, I don’t believe it. They definitely will build a small fleet of such vehicles and they will work. But you, my friend, will never own one.

(Fear of) Flying Jackasses

This isn’t a new idea. [Kristina Panos] wrote about the longstanding quest for personal aircraft like this flying PintoPut your mind in the now: think of the time you spent in the car this week. How many cars did you see that had been in fender benders? How many looked to be in grave disrepair? Did you have any close calls from inattentive drivers or jackasses running the red light? There are all kinds of cars and drivers on the road that make it an unsafe place to be. I consider it the most dangerous thing I do on a regular basis. Now take that and put it in the sky. Every one of those inattentive people are now responsible for 3D space where a small accident can send shrapnel raining down over the landscape quite possibly with the flying cars following after them.

There were nearly 30,000 fatalities from automobile crashes in the US in 2014 and that doesn’t count any where there were injuries but not death. We need self driving vehicles because I believe that intelligent systems can improve upon our numbers. Flying machines should be no different, right? I’m skeptical, but just go with it.

So this leaves public sentiment. Do you know how many airplane related deaths there were in 2014? 691. That’s worldwide. Compare that with 30,000 traffic deaths just in the USA. Yet a downed aircraft will be all over the news for days, weeks, perhaps more than a month. Driverless cars seem to be viewed with some fear despite a steady drumbeat of “they’re just around the corner” for the past couple of decades. And I already touched on the hysteria over drones — invading people’s privacy, endangering aircraft, carrying weapons — I don’t worry about any of these thing but I hear a LOT about these concerns from other people and outlets. [Jenny List] even wrote an exceptional article about drone-v-plane hysteria which you shouldn’t miss. My point is that it’s a gigantic task to get widespread buy-in for letting anyone travel the skies in their own flying car. And the first time one falls out of the wild blue yonder into an apartment building it’ll put the effort back a couple of decades.


Which finally brings us to the GIF at the top of the post. I didn’t just choose a scene from The Fifth Element to be cute. That movie does a great job of imagining a future society. 3D printable body parts, tiny locker-like apartments, and a photo ID that you must show to do anything? Sounds like where we’re headed. But perhaps best is that nothing ever works right, just like real life. This is the centerpiece of engineering beyond the minimum specs. You must be able to cope with failure of the system and this is where I think the biggest challenge lies. Achieving an aircraft that you can park in your garage, get off the ground with a few people inside, and travel any meaningful distance is incredibly difficult. Now you also need to make sure it doesn’t fall out of the sky at the drop of a hat. That’s what makes this Science Fiction and not just Science.

Despite my naysaying, I am very excited for Larry Page’s (alleged) adventures in flying car research. Even if we don’t end up having Saturday night drag races in the sky, the research being done will surly yield unexpected advancements that will benefit everyone.

What do you think? Can we solve this engineering challenge within our lifetimes? And if so, will we actually be allowed to use them en masse over densely populated areas? Let us know in the comments below.

Filed under: Ask Hackaday, car hacks, transportation hacks

3D Internal Structure For Better 3D Printed Objects

เสาร์, 06/11/2016 - 00:01

Makerbot is in the gutter, 3D Systems and Stratasys stock is only a shadow of their 2014 glory, but this is the best year 3D printing has ever had. Machines are now good and cheap, there’s a variety of various thermoplastic filaments, and printing useful objects – instead of just plastic trinkets – is becoming commonplace.

The standard rectilinear infill from Slic3r

There’s one area of 3D printing that hasn’t seen as much progress, and it’s the software stack. Slicing, the process of turning a 3D object into a Gcode file for a printer has been basically the same for the last few years. Dual extrusion is still a mess, and automated bed leveling is still in its infancy.

One aspect of slicing that has been severely overlooked is infill. Obviously, you don’t want to print plastic trinkets completely solid – only the outside surface matters, and a part with 100% infill is just a waste of plastic. Different slicers have come up with different ways of filling the inside of a print, usually with a grid of squares, triangles, or hexagons.

While the most popular methods of filling in a 3D printed objects do the job of adding a little bit of strength to a print and supporting the top layers of a print, it’s not an ideal solution. The desired strength of the finished part is never taken into account, print artifacts are sometimes visible through the side of a print, and the spacing of the infill grid is completely arbitrary. You can only set a percentage of infill, and telling a slicer to make an internal support grid with 10mm spacing is impossible.

Type A Machines just changed all of this. With the release of their public beta of Cura Type A, the infill for a 3D printed part is also 3D. The dimensions of the infill are predictable, opening the door to stronger and better looking parts.

From the Type A press literature and white paper, this new type of ‘infill’ isn’t; it’s more properly referred to as ‘internal structure’, with proper dimensions between infill features. Instead of a grid of squares or triangles stacked one layer on top of each other, it’s a true structure, with the infill following the perimeter of the 3D printed object.

Generating 3D Infill Infill generated from Type A Machine’s Cura beta. Note the 3D structure of the infill.

Right now, infill is generated in a slicer by specifying a percentage. Zero percent infill means a hollow object, and 100% infill is a completely solid part. These two edge cases are easy, but anything else means the slicer must fill the part with filament in a grid of tessellating shapes, either rectangles, triangles, or hexagons. With current slicers, the dimensions of this internal structure are, for all practical purposes, random. Printing an object with 20% infill might mean a grid of squares with 5mm or 2mm spacing. Telling the slicer to infill a part with a grid of squares spaced 10mm apart is impossible.

Type A Machine’s latest Cura release changes all of this, allowing a designer to set a precise distance between rows and columns of infill. By defining infill in absolute dimensions, this allows for stronger parts using less infill.

Absolute dimensioning is only one feature of the Type A Machine’s latest release of Cura. Even more exciting is the development of 3D internal structure. Instead of stacking layers of squares, triangles, or hexagons on top of each other, Type A Machine’s Cura uses an infill of cubes turned on their side. While each individual layer of infill looks like a series of triangles and irregular hexagons, when assembled into a printed 3D object, this infill forms a true 3D structure.

The closest comparison to this sort of structure is the difference between graphite and diamond. Both of these materials are made out of the same element, carbon. The physical structure of graphite is just, 1-atom-thick layers of graphene, producing a relatively weak material. Diamond, on the other hand, has a true 3D structure and is one of the hardest materials known to man. While adding 3D structure to the infill of 3D printed objects won’t make the objects any stronger, it will drastically reduce delamination, and be much more resistant to stresses in all three dimensions.

While Type A Machines has done some great work here, it does mean there’s yet another version of Cura to deal with. Type A Machine’s Cura, in addition to the LulzBot edition and the original are now the defacto standard for turning 3D objects into printed parts. Having an open source solution is great, but forking the development this much surely can’t be ideal.

Filed under: 3d Printer hacks, Hackaday Columns, Skills

Does Intel Measure Up at the Austin X Games?

ศุกร์, 06/10/2016 - 22:30

Intel made an appearance at the recent summer X Games in Austin, TX with the Curie, a gadget for sensing the motion and position of skateboarders and BMXers. The Curie, attached to the bikes or helmets, measured the dynamics of the tricks performed by the participants.

An Intel 32 bit Quark SE system on a chip sent the telemetry data in real-time using Bluetooth. The module contains an accelerometer and gyroscope to capture all the twists, turns, and tumbles of the athletes. An analysis of the data was presented as part of the on-screen graphic displays of the events.

Intel Curie on Helmet

An interesting results of the measurements is seeing the 20 g landing spike experienced by riders when they land. A rider weighing 175 lbs is landing with a force of 3,500 lbs. Since it’s instantaneous the riders aren’t breaking bones, but they say it doesn’t feel good.

As sensors, processors, and wireless communications gets smaller and more integrated measuring sports performance is going to have big impact on sports. Viewers will be inundated blessed with more data to view. Athletes will use the data to tune their performance. We’ve seen another example of this with the Puma BeatBot for training runners.

(Now where is that bag of money from Intel?)

Filed under: computer hacks, wearable hacks

The Dark Arts: Hacking Humans

ศุกร์, 06/10/2016 - 21:01

One of the biggest challenges for a company that holds invaluable data is protecting it. At first, this task would seem fairly straightforward. Keep the data on an encrypted server that’s only accessible via the internal network. The physical security of the server can be done with locks and other various degrees of physical security. One has to be thoughtful in how the security is structured, however. You need to allow authorized humans access to the data in order for the company to function, and there’s the rub. The skilled hacker is keenly aware of these people, and will use techniques under the envelope of Social Engineering along with her technical skills to gain access to your data.

Want to know how secure your house is? Lock yourself out. One of the best ways to test security is to try and break in. Large companies routinely hire hackers, known as penetration testers, to do just this. In this article, we’re going to dissect how a hired penetration tester was able to access data so valuable that it could have destroyed the company it belonged to.

Information Gathering Source

The start of any hack involves information gathering. This is usually pretty easy for larger companies. Their website along with a few phone calls can reveal quite a bit of useful information. However, you can be assured that any company who has hired a pen tester has taken the necessary precautions to limit such information.

And such was the case for our hacker trying to gain access to the ACME Corp. servers. Her first target was the dumpsters – dumpster dives have been proven to unearth a trove of valuable information in the past. But the dumpsters were inside the complex, which was guarded by a contracted security firm. Through a bit of website snooping and a few phone calls, she was able to find out the department that was in charge of trash removal for the company. She then placed a phone call to this department. Using a social engineering (SE) technique known as pretexting, she pretended to be with a trash removal company and wanted to submit a quote to service their business. Using another SE technique called elicitation, she was able to find out:

  • that trash collection took place on Wednesdays and Thursdays
  • the total number of dumpsters
  • that there was a special dumpster for paper and technology trash
  • the name of the current waste removal company – Waster’s Management
  • the name of the employee in charge of the waste removal – [Christie Smith]
Dumpster Dive

Armed with this information, she went to the Waster’s Management website and grabbed their JPEG logo. Within a few days, she had a shirt and hat with the logo in her hands. She called the security department and said she was with Waster’s Management, and that [Christie Smith] had told her one of the dumpsters was damaged, and she needed to take a look at it before the next trash removal.

The next day, wearing the shirt and hat she had ordered online, she was given a badge from security and allowed access to the dumpsters. Now, any hacker worth her weight in PIC16F84’s already knows what dumpster she dove into. It didn’t take her long to walk away with several hard drives, a few USB drives and some useful documents. She was able to gain knowledge of an upcoming IT contract work, the name of the CFO, and the name of a server with some level of importance – prod23.

Hacking the Server

With some more SE, she was able to find out when the IT work was scheduled. It was after hours. She showed up a bit late and was able to walk right through the front door by claiming she worked for the IT contract company. She then shifted roles and pretended to be an employee. She approached one the real IT contract guys, and said she worked for the CFO, [Mr. Shiraz], and asked if he knew to be careful with the prod23 server. With more SE, she was able to find out the prod23 server was off-limits, encrypted, and only accessible by specific admins.


She was able to access an admin office, and it was there she would don her black hat. She booted the computer with BackTrack via USB and installed a key logger. She made an SSH tunnel to her personal server where she could dump the contents of the key logger, along with some other shells. Now, this is where things get interesting. She opened Virtual Box and used the computer’s hard drive as the boot medium. The VM booted the OS, and she hid all of the screen decorations to make it look like the target OS was running. The admin would log in without a clue, and our hacker would get their username and password through the key logger.

Once the login information came in, she was able to access the admin’s computer, and from there the prod23 server. You can imagine the look on the faces of the top executives for ACME Corp when our hacker handed them a copy of the keys to their kingdom.

Social engineering is human hacking, and a dark art in itself. Our hacker in this story would have never been able to even get close to the server if she did not have SE skills. No matter how secure you make something, so long as you allow humans access to it, it’s vulnerable to attack. And then it’s down to how well-trained your people are in repelling these kinds of intrusions.Just ask Target.

You can find the full story in the source below.


Social Engineering, The Art of Human Hacking, Chapter 8, by Christopher Hadnagy, ISBN-13: 860-1300286532

Filed under: Curated, Hackaday Columns, Interest, Original Art

Zero Parts-Count Temperature Sensor

ศุกร์, 06/10/2016 - 18:01

Quick: What’s the forward voltage drop on a conducting diode? If you answered something like 0.6 to 0.7 V, you get a passing grade, but you’re going to have to read on. If you answered where T0 and k are device-specific constants to be determined experimentally, you get a gold Jolly Wrencher.

[Jakub] earned his Wrencher, and then some. Because not only did he use the above equation to make a temperature sensor, he did so with a diode that you might have even forgotten that you have on hand — the one inside the silicon of a MOSFET — the intrinsic body diode.

[Jakub]’s main project is an Arduino-controlled electronic load that he calls the MightWatt, and a beefy power MOSFET is used as the variable resistance element. When it’s pulling 20 or 30 A, it gets hot. How hot exactly is hard to measure without a temperature sensor, and the best possible temperature sensor would be one that was built into the MOSFET’s die itself.

There’s a bunch of detail in his write-up about how he switches the load in and out to measure the forward drop, and how he calibrates the whole thing. It’s technical, but give it a read, it’s good stuff. This is a great trick to have up your sleeve.

And if you’re in the mood for more stupid diode tricks, we recommend using them as solar cells or just stringing a bunch of them together to make a thermal camera.

Filed under: misc hacks